An efficient numerical framework for fiber spinning scenarios with evaporation effects in airflows

DOI10.1016/J.JCP.2019.01.034MaRDI QIDQ2214656zbMATHOpenAlexWikidataFDO

Authors Manuel Wieland, Walter Arne, Nicole Marheineke, Raimund Wegener, Robert E. Feßler

Publication date 10 December 2020

Published in Journal of Computational Physics (Search for Journal in Brave)

Full work available at URL https://arxiv.org/abs/1805.09598

zbMATH Keywords

integral equationsheat and mass transferhomotopy methodfiber dynamicsdry spinningparametric boundary value problem

Mathematics Subject Classification ID

Fundamental solutions, Green's function methods, etc. for boundary value problems involving PDEs (65N80) Numerical methods for integral equations (65R20) Gas dynamics (general theory) (76N15) Finite element, Rayleigh-Ritz, Galerkin and collocation methods for ordinary differential equations (65L60) Fluid-solid interactions (including aero- and hydro-elasticity, porosity, etc.) (74F10)

Abstract: In many spinning processes, as for example in dry spinning, solvent evaporates out of the spun jets and leads to thinning and solidification of the produced fibers. Such production processes are significantly driven by the interaction of the fibers with the surrounding airflow. Faced with industrial applications producing up to several hundred fibers simultaneously, the direct numerical simulation of the three-dimensional multiphase, multiscale problem is computationally extremely demanding and thus in general not possible. In this paper, we hence propose a dimensionally reduced, efficiently evaluable fiber model that enables the realization of fiber-air interactions in a two-way coupling with airflow computations. For viscous dry spinning of an uni-axial two-phase flow, we deduce one-dimensional equations for fiber velocity and stress from cross-sectional averaging and combine them with two-dimensional advection-diffusion equations for polymer mass fraction and temperature revealing the radial effects that are observably present in experiments. For the numerical treatment of the resulting parametric boundary value problem composed of one-dimensional ordinary differential equations and two-dimensional partial differential equations we develop an iterative coupling algorithm. Thereby, the solution of the advection-diffusion equations is implicitly given in terms of Green's functions and leads for the surface values to Volterra integral equations of second kind with singular kernel, which we can solve very efficiently by the product integration method. For the ordinary differential equations a suitable collocation-continuation procedure is presented. Compared with the referential solution of a three-dimensional setting, the numerical results are very convincing. They provide a good approximation while drastically reducing the computational time.

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Cites work

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Cited in

(13)

• Numerical simulations of BVPs and IVPs in fiber spinning using Giesekus constitutive model in \(hpk\) framework
• Nonwoven production processes
• A 3D numerical model for a flexible fiber motion in compressible swirling airflow
• Evaporative cooling of continuously drawn glass fibers by water sprays
• On a dry spinning model using two-phase flow
• Melt-blowing of viscoelastic jets in turbulent airflows: stochastic modeling and simulation
• Industrial dry spinning processes: algorithmic for a two-phase fiber model in airflows
• Modeling and simulation of curved fibers in dry spinning scenarios
• A nearly-elongational flow analysis of the fibre spinning flow
• An improved 1D fiber dry spinning mass transfer model
• Fluid-fiber-interactions in rotational spinning process of glass wool production
• On the Effects of Spinline Cooling and Surface Tension in Fiber Spinning
• Centrifugal spinning of viscoelastic nanofibres

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