Strain incompatibility as a source of residual stress in welding and additive manufacturing

DOI10.1016/J.EUROMECHSOL.2020.104147MaRDI QIDQ2224697zbMATH OpenOpenAlexFDO

Authors Domenico Zaza, Giuseppe Zurlo, M. Ciavarella

Publication date 4 February 2021

Published in European Journal of Mechanics. A. Solids (Search for Journal in Brave)

Copyright license Creative Commons Attribution 4.0 International

Full work available at URL https://arxiv.org/abs/2010.07903

zbMATH Keywords

elastic rodresidual stressweldingthermal expansionstrain incompatibility

Mathematics Subject Classification ID

Thermal effects in solid mechanics (74F05) Rods (beams, columns, shafts, arches, rings, etc.) (74K10) Plastic materials, materials of stress-rate and internal-variable type (74C99)

Abstract: The accumulation of residual stress during welding and additive manufacturing is an important effect that can significantly anticipate the workpiece failure. In this work we exploit the physical and analytical transparency of a 1.5D model to show that the deposition of thermally expanded material onto an elastic substrate leads to the accumulation of strain incompatibility. This field, which is the source of residual stress in the system, introduces memory of the construction history even in the absence of plastic deformations. The model is then applied to describe the onset and the progression of residual stresses during deposition, their evolution upon cooling, and the fundamental role played by the velocity of the moving heat source.

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