Guaranteed fillet weld geometry from heat transfer model and multivariable optimization
The arc efficiency, enhancedd thermal conductivity and the radius of the volumetric cylindrical heart source in a heat transfer model for gas metal arc (GMA) fillet welding have been determined using the measurement of the penetration of the weld pool, the throat of the weld pool and the leg-length of the weld pool. Using the values of unknown parameters determined by this inverse model, the shape and size of the fusion zone, finger penetration characteristics of the GMA welds and the solidified free surface profile were calculated for several welding conditions.
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