Fault diagnosis of batch processes using discriminant model
batch processesdiscriminant analysisfault diagnosispolymerization processprincipal component analysisstatistical classification
Signal detection and filtering (aspects of stochastic processes) (60G35) Classification and discrimination; cluster analysis (statistical aspects) (62H30) Reliability and life testing (62N05) Chemistry (general) in thermodynamics and heat transfer (80A50) Application models in control theory (93C95) Estimation and detection in stochastic control theory (93E10)
A two-phase technique for on-line fault diagnosis of a batch process is developed. First, the reference model is built up off-line using statistical classification: the fault data of past batches are classified into groups where each group contains a set of unsuccessful batches belonging to a particular fault. Then the current batch is referenced against the model and is classified on-line into one of the fault groups. The batch run stages of a popular polyvinyl chloride polymerization process are selected to illustrate all diagnostic steps. It is outlined that the proposed method outperforms (in terms of the rate of diagnosis success, especially at early time intervals) the known principal component analysis-based methods.
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