An upper-bound analysis of friction in metal forming (Q1369559)

This paper deals with the development of a friction wave model by considering the influence of bulk material on the surface asperity deformation. The situation of rough tool-smooth workpiece contact during forming process has been investigated. Based on this condition, an admissible velocity field is constructed for the upper bound analysis. The relationship between the normal pressure and the sliding resistance is established over a large range of pressure. The role of surface roughness, bulk displacement and bulk strain on metal forming friction is analysed.