Modeling strength and failure variability due to porosity in additively manufactured metals

DOI10.1016/J.CMA.2020.113471zbMATH Open1506.74380arXiv2001.02058OpenAlexW3092528439WikidataQ115063477 ScholiaQ115063477MaRDI QIDQ2020756FDOQ2020756

Authors: Gregory H. Teichert, N. M. Heckman, K. Garikipati, Mohammad Khalil, Coleman N. Alleman, Reese Jones, Brad L. Boyce 

Publication date: 26 April 2021

Published in: Computer Methods in Applied Mechanics and Engineering (Search for Journal in Brave)

Abstract: To model and quantify the variability in plasticity and failure of additively manufactured metals due to imperfections in their microstructure, we have developed uncertainty quantification methodology based on pseudo marginal likelihood and embedded variability techniques. We account for both the porosity resolvable in computed tomography scans of the initial material and the sub-threshold distribution of voids through a physically motivated model. Calibration of the model indicates that the sub-threshold population of defects dominates the yield and failure response. The technique also allows us to quantify the distribution of material parameters connected to microstructural variability created by the manufacturing process, and, thereby, make assessments of material quality and process control.

Full work available at URL: https://arxiv.org/abs/2001.02058

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zbMATH Keywords

uncertainty quantificationadditive manufacturingplasticitymicrostructural variabilityporosity/damagepseudo marginal likelihood

Mathematics Subject Classification ID

Fluid-solid interactions (including aero- and hydro-elasticity, porosity, etc.) (74F10) Fracture and damage (74R99)

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Cited In (18)

• Bayesian modeling of inconsistent plastic response due to material variability
• Characterization of metal additive manufacturing surfaces using synchrotron X-ray CT and micromechanical modeling
• Testing and simulation of additively manufactured AlSi10Mg components under quasi-static loading
• Modeling of additively manufactured materials using gradient-enhanced crystal plasticity
• Stochastic modeling and identification of material parameters on structures produced by additive manufacturing
• An efficient and high-fidelity local multi-mesh finite volume method for heat transfer and fluid flow problems in metal additive manufacturing
• Uncertainty quantification of microstructure variability and mechanical behavior of additively manufactured lattice structures
• Data-informed uncertainty quantification for laser-based powder bed fusion additive manufacturing
• Investigating infill density and pattern effects in additive manufacturing by characterizing metamaterials along the strain-gradient theory
• Shakedown-reliability based fatigue strength prediction of parts fabricated by directed energy deposition considering the microstructural inhomogeneities
• Accessing pore microstructure–property relationships for additively manufactured materials
• An image-based multi-level hp FCM for predicting elastoplastic behavior of imperfect lattice structure by SLM
• A heteroencoder architecture for prediction of failure locations in porous metals using variational inference
• Microstructural modeling and measurements of anisotropic plasticity in large scale additively manufactured 316L stainless steel
• Statistically equivalent surrogate material models: impact of random imperfections on the elasto-plastic response
• Morphology of technological discontinuities in the structure of additive manufacturing products as a cause of anisotropy of their physical and mechanical properties
• A multi-physics material point method for thermo-fluid-solid coupling problems in metal additive manufacturing processes
• A novel smoothed particle hydrodynamics method for multi-physics simulation of laser powder bed fusion

Uses Software

• spatial

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